1000 – 6000W Ultrasonic Wire Welding Machine 0.2~50mm² Wire Splicer

Ultrasonic wire welding machine is used for joining multiple wires with each other as well as for joining wires with grounding terminals or high-current contacts.The welding machine is new industrial ultrasonic wire splice solution. It welds stranded, braided and magnet wires to create a wire splice, wire crimp or a battery cable splice. The connections it produces are used in the automotive, aircraft, computer and consumer electronics industries, as well as other process control and industrial instrument applications. It is most commonly used in the production of wire harnesses.   Ultrasonic welding is the future-oriented method for wire and terminal applications. Among other things the process is used for joining multiple wires with each other as well as for joining wires with grounding terminals or high-current contacts. Compared with crimping or resistance welding, this process offers numerous advantages. Besides the excellent electrical properties of the joint and the extremely low energy consumption, this method is particularly characterized by comprehensive process control and process data management. The welding machine is new industrial ultrasonic wire splice solution. It welds stranded, braided and magnet wires to create a wire splice, wire crimp or a battery cable splice. The connections it produces are used in the automotive, aircraft, computer and consumer electronics industries, as well as other process control and industrial instrument applications. It is most commonly used in the production of wire harnesses.  

Mode	XW-W2020	XW-W2030	XW-W2040	XW-W2060
Product Images
Input Voltage	AC 220V±10%V AC 50/60Hz	AC 220V±10%V AC 50/60Hz	AC 220V±10%V AC 50/60Hz	AC 220V±10%V AC 50/60Hz
Power	2000W	3000W	4000W	6000W
Frequency	20KHZ	20KHZ	20KHZ	20KHZ
Control Mode	with air supply 0.3-0.6Mpa
Max. Welding Wire Section Area	12 mm² copper wire	16 mm² copper wire	20 mm² copper wire	50 mm² copper wire
Control	Digital control system, can store 50 sets of data	Digital control system, can store 50 sets of data
Generator Type	Digital automatic frequency tracking, generator can be adjusted the output amplitude from 5% to 100%	Digital automatic frequency tracking, generator can be adjusted the output amplitude from 5% to 100%	1.Three type mode, Time/ Energy/ Power; 2.Digital automatic frequency tracking, generator can be adjusted the output amplitude from 0% to 100%; 3.Welding curve display	1.Three type mode, Time/ Energy/ Power; 2.Digital automatic frequency tracking, generator can be adjusted the output amplitude from 0% to 100%; 3.Welding curve display Can connect with computer(optional)
Operation interface	4.3 inch touch screen	4.3 inch touch screen	7 inch touch screen	7 inch touch screen
Working Mode	Time/Energy	Time/Energy
Welding horn	Imported heat treated tool steel
Automatic frequency range	±400HZ
Automatic frequency tracking accuracy	±5HZ
Power stability	≤5%
Weld timer setting	0.01 to 5.00 secs
Dynamic response time of remote terminal	≤10ms
Over current protection	20A
Over current protection time	100ms
Overheat protection	85°C
Working environment temperature	-5℃~+50℃
Dimension (L*W*H)	Controller: 420 *380*100 mm Welder:650 *200*230 mm	Controller : 420 *380*100 mm We lder:650*200*230 mm	Controller: 400 *300*100 mm Welder : 650 *200*230 mm	Controller: 400 *300*100 mm Welder: 600 *300*230 mm
Weight	Welder: 22kg, Controller:6kg	Welder: 25kg, Controller:6kg	Welder: 26kg, Controller:10kg	Welder: 50kg, Controller:10kg
Warranty	One year warranty with lifetime support	One year warranty with lifetime support	One year warranty with lifetime support	One year warranty with lifetime support

  Features

• Automatic splice width adjustment from 0.2 – 50 mm (depending upon power level, Customizable);
• Microcomputer control, electronic tuning frequency;
• Power adjustable, operate simple, and run stable and reliable;
• LED display keeps the machine visible in operation and regulation;
• Imported components, good performance in energy output;
• Overcurrent protection and soft start can keep the machine safe;
• Easy installation and operation;
• Not only similar metal, but also dissimilar all can welding together.

  Welding Samples

• The machine suitable for new energy wiring, automotive wiring, wiring terminal, multiple wiring welded into a wire knot.
• Wire welding has no loose wire phenomenon, good conductivity after welding, extremely low resistivity or close to zero.
• Can realize the welding between different metal materials, such as nickel + copper, copper + aluminum, nickel + aluminum, etc.
• The welding time is short, without any flux, shielding gas and filler.