10KW Ultrasonic Terminal Welding Machine High-power terminal welder machine

  • The machine suitable for new energy wiring, automotive wiring, wiring terminal, multiple wiring welded into a wire knot.
  • Wire welding has no loose wire phenomenon, good conductivity after welding, extremely low resistivity or close to zero.
  • The welding material does not need to be melted, does not change the material characteristics, and has no pollution.
  • It can realize welding between dissimilar metal materials, such as nickel + copper, copper + aluminum, nickel + aluminum, etc.
  • The welding time is short, without any flux, shielding gas and filler.

Reference Price:

Ultrasonic terminal welding machine use ultrasonic frequency vibration principle to change ultrasonic vibration energy into friction energy and transfer to the metal surface to be welded ,while the friction produces heat under the pressure, the metal structure of molecules fully activation of the fusion between the molecular layer of the formation of the new equipment.This welding method is suitable for wires and various electronic components,connectors,terminals and contacts welding.   Ultrasonic terminal welding principle is a special method to connect the samemetal or dissimilar metal by using the mechanical vibration energy of ultrasonicfrequency. During ultrasonic welding, metal neither delivers current to the work-piece, nor imposes high temperature heat source on the workpiece, but transformsthe vibration energy of wire frame into friction work, deformation energy and lim-ited temperature rise between the workpiece under static pressure. Metallurgicalbonding between joints is a solid state welding without melting of the base metal.Therefore, it can effectivelyovercome the splash and oxidation phenomena causedby resistance welding. Ultrasonic metal welders can perform single-point weld-ing, multi-point welding, and wire harness splicing on fne wires or thin sheets ofnon-ferrous metals such as copper, silver, aluminum, and nickel. It is widely usedin the welding of new energy wire harnesses, fuse sheets, electrical leads, lithiumbattery tabs.  
Input VoltageAC 220V±10%V AC 50/60Hz
Power10000W
Frequency20KHZ
Control Modewith air supply 0.3-0.6Mpa
Generator Type1. Three type mode,Time/Energy/Power

2. Digital automatic frequency tracking, generator can be adjusted the output amplitude from 0% to 100%

3. Welding curve display

4. Control by computer
Max. Welding Wire Section Area120mm² copper wire
Operation interface10 inch touch screen
Welding hornImported heat treated tool steel
Automatic frequency range±400HZ
Automatic frequency tracking accuracy±5HZ
Power stability5%
Weld timer setting0.01 to 5.00 secs
Dynamic response time of remote terminal10ms
Over current protection current30A
Over current protection time100ms
Overheat protection temperature85℃
Working environment temperature-5℃~+50℃
Dimension (L*W*H)1700*950*2000mm
Weight800kg
WarrantyOne year warranty with lifetime support
 

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