20KHZ 4-6KW Custom Wire Harness Size Ultrasonic Terminal Metal Welding Machine
- Ultrasonic Terminal Welder uses high-frequency ultrasonic vibration to convert electrical energy into mechanical friction energy, which is precisely transferred to the terminal and wire contact area. Under controlled pressure, the friction generates localized heat, activating the metal molecules and forming a strong solid-state bond at the molecular level.
- Ultrasonic terminal welding is a mature and proven joining technology for non-ferrous metals, widely used in wire harness manufacturing, automotive electronics, power batteries, and electrical components. As a cold welding process, no melting or soldering materials are required, ensuring low electrical resistance, high joint strength, and excellent conductivity.
- The welding process produces clean, reliable, and repeatable joints without sparks, fumes, or thermal damage, making it ideal for high-quality terminal connections and automated production environments.
Reference Price:
| No | Item | XW-T2030 | XW-T2040 | XW-T2060 | XW-M2080 |
|---|---|---|---|---|---|
| 1 | Frequency | 20KHz | |||
| 2 | Source Voltage | AC110V/220V±10%V 50/60±10%Hz | |||
| 3 | Power | 3000W | 4000W | 6000W | 8000W |
| 4 | Operation interface | 4.3 Inch / 7 Inch Touch Screen | |||
| 5 | Welding Size | can also customized according request | |||
| 6 | Pneumatic Pressure | 0.3-0.6Mpa | |||
| 7 | Control Model | Time / Energy | |||
| 8 | Welding Wire Cross Section Area | Customizable | |||
| 9 | Generator Type | Digital automatic frequency tracking, generator can be adjusted the output amplitude from 5% to 100% | |||
| 10 | Machine Size(mm) | 500*200*400 | 550*280*450 | 600*280*500 | 600*300*550 |
| 11 | Controller Size(mm) | 400*350*140 | |||
| 12 | Weight | 55kg | 65kg | 95kg | 100kg |
| 13 | Warranty | One year warranty with lifetime support | |||
XIAOWEI after-sales service policy
- One year guarantee, one Year spare parts free if the machine parts damage, whole life technician support.
- Available to send our engineer to clients factory, to install the machines, train the workers, repair the machines.
- 24-hours Email technical support, we will do our best to help the clients solve any question or problems.
- With professional engineers, you can go to the world for on-site mechanical maintenance.
- Operation Manual, Operation or repair Video.
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About Xiaowei lnteligent Technology – Ultrasonic Technology
Xiaowei has 20+ years of experience in ultrasound research, Master the core technology of ultrasonic, self-research and development, from program design to ultrasonic equipment, quality assurance, factory price support, widely used in industrial welding, water treatment, food processing etc.
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Xiaowei Inteligent: 20+ years in ultrasonic R&D and manufacturing. In-house production ensures quality,
performance & factory pricing for liquid homogenizers, food cutters, and industrial welding systems.
Guangdong Xiaowei Intelligent Technology Co., Ltd.
- +86-13336423603
- sales@xiaoweicn.com
- Room 806-2, Building 5,Shengshi Tengfei Intelligent Manufacturing Park (Xiaxi Park), Guicheng Street, Nanhai, Foshan, Guangdong, China
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