Automatic Ultrasonic Thick Aluminum Wire Welding Machine

Automatic ultrasonic thick aluminum wire pressure welding machine uses a rotating welding head, a digital fully automatic frequency tracking ultrasonic system, a digitally controlled pressure adjustment function, a first-class image recognition device, and a fully closed-loop motion control circuit. It truly realizes the full automation of China’s thick aluminum wire bonding machine!

Reference Price:

Brief description of operation process:

The product is manually placed on the fixture and the quick clamp is pushed to press the product. Start with a single-handed button. The device uses a camera to take a photo of the mark on the product and locate it. After positioning, the motion mechanism drives the welding head to weld. After all the fuses are welded, the welding head returns to the origin, the product is manually turned over, and the above steps are continued. After welding on both sides, the material is manually unloaded. Repeat this cycle, working continuously.

Equipment Features:

  • Manual loading, automatic identification and positioning, automatic bonding, and manual unloading. This assembly machine is dedicated to the bonding production of battery products specified by customers. It is not a general-purpose equipment. If other products require it, it needs to be modified and used according to the actual situation.
  • This machine is mainly composed of a frame assembly, an XYZC feeding assembly, a wire feeding mechanism, a fixture positioning and clamping assembly, a welding head mechanism, and a control console.
  • The XY module uses a precision ball screw transmission, and the distance repeat positioning accuracy is less than ±0.02mm, and the angle positioning accuracy is ±1°. The control system uses an industrial computer + motion control card to control the operation of the private service motor. The equipment is easy to operate and maintain, the control interface is friendly, and the parameter setting is digital; it is more flexible. It uses quick clamps to clamp and a single button to start, making it simple and safe for personnel to release materials.
 

Technical specifications:

  • Power supply: 220VAC±10%, 50Hz, reliable grounding, maximum power consumption of about 800W;
  • Ultrasonic frequency: 60KHz;
  • Ultrasonic power: 0~30W, automatic switching between first and second welding;
  • X-axis uses imported parts – repeatable positioning accuracy can reach ±0.02mm Z-axis now uses imported linear motor;
  • Weldable aluminum wire diameter: 125~500um (5~20mil)
  • Working area: XY axis maximum: 300 × 300mm (can be customized according to customer requirements);
    • Z axis: 50mm. C axis: plus or minus 90°.
  • Ultrasonic time: 10~500ms, multi-channel;
  • Welding pressure: 50~1200g, multi-channel;
  • Welding speed: about 2 seconds per wire (Note: Different wire diameters are also absolutely related to production speed; the production speed will vary greatly between different batteries; the welding ease of materials is different, and the speed is different.);
  • Welding angle: ±90 degrees;
  • Vision system: PR microscope magnification is 0.5 times;
  • PR lighting: white light, adjustable brightness;
  • Dimensions: about 880mm*620mm*1623mm (L*W*H);
  • Weight: about 350KG.
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2025-02-10 18:25:49
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