Three Welding Heads Ultrasonic Automatic Binder Machine

Adopt 3 welding head system, driven by imported high-speed servo motor, effectively improve production efficiency and realize high-speed automatic binding.

Reference Price:

  • Ultra-precision welding system: The same image recognition software as the gold wire machine is used, and the image self-recovery function is available for chips with different grayscales. Multiple templates are corrected one by one. The welding accuracy is more guaranteed.
  • International standard welding wire quality: The welding wire effect is equivalent to that of imported equipment. The welding wire parameters and arc height span are digitally adjusted, which is beneficial to ensure the stability and consistency of the solder joints.
  • The welding wire speed ranks first in the country: The welding speed ranks first in the country. The welding of 125um aluminum wire can reach 2.5~3K double wires per hour, which greatly improves the work efficiency and wins you precious time.
  • Fully automatic loading and unloading system: The loading and unloading system with exclusive patented products can place 4 material boxes at the same time, and one person can take care of four to five machines at the same time, which greatly saves labor resources and truly realizes fully automatic industrial production.
  • Using servo motor: Improve the stability of the whole machine and increase the production capacity of the equipment.
  • Chinese operation menu: The simple Chinese operation interface makes it easier for employees to learn and operate.
  • Precision imported fiber optic sensor: Real-time detection of the quality of the welding wire by detecting the amount of wire release, which has a very good detection effect on poor welding, welding failure and other phenomena.
  • Easy to match consumables:
    • Can be used directly with consumables used by OE machines.
    • Using advanced image recognition technology and automatic positioning technology, automatic and accurate positioning of welding points is achieved.
Equipment features:
  • three-welding head system, driven by imported high-speed servo motor, effectively improves production efficiency;
  • Computer-controlled full Chinese and English operation interface, accurate PR visual positioning, humanized operation, easy adjustment;
  • Applicable to a variety of products, easy to adjust, easy to match consumables;
  • Low cost, high return, quick results;
  • High cost performance, one person can operate multiple machines at the same time, saving labor and greatly improving work efficiency;
  • Strong environmental adaptability, small footprint, simple maintenance, high accessories versatility, low cost of use;
  • All three welding heads can rotate automatically, can weld multiple chips, and can effectively weld chips at different angles. Fully automatic operation, automatic PR recognition, automatic loading and unloading mechanism, using a variety of electronic sensing mechanisms and electric shock control to ensure the reliability of automatic loading and unloading;
  • Each welding head of the three welding heads can weld different wire diameters at the same time. For products that need to weld multiple stations and different wire diameters, the number of frame turnovers is reduced, which saves you valuable time costs, greatly improves production efficiency, and meets customers’ production needs for different products.
  Technical specifications:
  • Power supply: 220VAC±10%, 50Hz, reliable grounding;
  • Power consumption: maximum 1200W;
  • UPH: 2.5~3k/h (TO-220 dual-wire);
  • Welding time: 10~500ms (accurate to each solder joint individually set);
  • Welding pressure: 50~1200g (accurate to each solder joint individually set);
  • Ultrasonic power: 0~30w, automatic switching between the first and second welding (accurate to each solder joint individually set);
  • Weldable aluminum wire diameter: ø125~ø500μm (5~20mil);
  • Effective stroke: X axis: 50mm Y axis: 75mm Z axis: 50mm C axis: plus or minus 180 degrees;
  • Welding angle: ±180 degrees;
  • Visual system: PR microscope: magnification: 0.5 times (reasonable configuration);
  • PR lighting: red coaxial light, white ring light (brightness adjustable);
  • Drive gas source: 4-~6kg/cm²;
  • Weldable aluminum wire diameter: ø125~ø500μm (5~20mil);
  • Weight: about 1000kg;
  • Dimensions: 2300mm×1100mm×1600mm.

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