Ultrasonic Automatic Bonding Machine For Lithium Battery Connection
Using a rotating welding head, a digital fully automatic frequency tracking ultrasonic system, a digitally controlled pressure adjustment function, a first-class image recognition device, and a fully closed-loop motion control circuit. It truly realizes the full automation of the thick aluminum wire bonding machine! It is used in the welding of 18650 Tesla batteries, 26800 lithium batteries, square batteries, etc.
Reference Price:
Equipment features:
- Manual (robot) loading, automatic identification and positioning, automatic bonding, manual (robot) unloading.
- Used for bonding production of battery products specified by customers. Non-general equipment.
- If other needs are needed, it needs to be modified and used according to the actual situation.
- This machine is mainly composed of frame assembly, XYZC feeding assembly, automatic feeding mechanism, wire feeding mechanism, fixture positioning and clamping assembly, welding head mechanism and control console.
- The X-axis uses imported linear motors, and the Y and Z modules use precision ball screws for transmission. The distance repeatability is less than ±0.02mm, and the angle positioning accuracy is ±1°.
- The control system uses an industrial computer + motion control card to control the operation of the private server motor. The equipment is easy to operate and maintain, the control interface is friendly, and the parameter setting is digital; it is more flexible.
- The fast clamp is used for clamping, and the single button starts, making it simple and safe for personnel to release materials.
- The manual (robot) places the product on the fixture and pushes the quick clamp to clamp the product.
- Start with a single-handed button.
- The equipment uses the camera to take pictures of the mark points on the product for positioning.
- After positioning, the motion mechanism drives the welding head to weld.
- After all fuses are welded, the welding head returns to the origin, and the product is turned over manually (by the robot) to continue the above steps.
- After welding on both sides, the material is unloaded manually (by the robot).
- This cycle repeats itself, working continuously.
- Power supply: 220VAC±10%, 50Hz, reliable grounding, maximum power consumption of about 800W
- Ultrasonic frequency: 60KHz;
- Ultrasonic power: 0~30W, automatic switching between first and second welding;
- X-axis uses imported parts – repeatable positioning accuracy can reach ±0.02mmZ-axis uses precision ball screw drive;
- Weldable aluminum wire diameter: 125~500um (5~20mil);
- Working area: XY axis maximum: 400× 400mm (can be customized according to customer requirements);
- Z axis: 50mm.C axis: plus or minus 90°;
- Ultrasonic time: 10~500ms, multi-channel;
- Welding pressure: 50~1000g, multi-channel;
- Welding speed: about each wire/1.5 seconds (Note: Different wire diameters are also absolutely related to production speed; the production speed will vary greatly between different batteries; the welding ease of materials is different, and the speed is different.);
- Welding angle: ±90 degrees;
- Visual system: PR microscope magnification is 0.5 times;
- PR lighting: white light, adjustable brightness;
- Dimensions: about 985mm*1030mm*1400mm (L*W*H);
- Weight: about 400KG.
Related Products
About Xiaowei lnteligent Technology – Ultrasonic Technology
Xiaowei has 20+ years of experience in ultrasound research, Master the core technology of ultrasonic, self-research and development, from program design to ultrasonic equipment, quality assurance, factory price support, widely used in industrial welding, water treatment, food processing etc.
Navigation
Menu
Hot Products
Menu
Category
Menu
Guangdong Xiaowei Intelligent Technology Co., Ltd.
- +86-13336423603
- sales@xiaoweicn.com
- The third-floor factory building of No. 1, Julong South Village, Xiabei, Guicheng Street, Nanhai District, Foshan, Guangdong, China