Ultrasonic wire harness terminal metal welding machine

Ultrasonic terminal welder uses high-frequency ultrasonic vibration to convert electrical energy into mechanical friction energy, which is accurately transmitted to the contact area between the terminal and the wire. Under controlled pressure, friction generates localized heat, activates metal molecules and forms strong solid bonds at the molecular level.
Ultrasonic terminal welding is a mature and proven non-ferrous metal connection technology widely used in harness manufacturing, automotive electronics, power batteries and electrical components. As a cold welding process, no melting or welding materials are required, ensuring low resistance, high joint strength and excellent electrical conductivity.
The welding process produces clean, reliable and repeatable connections without sparks, fumes or thermal damage, making it ideal for high-quality terminal connections and automated production environments.

Reference Price:

No.	Item	XW-T2030	XW-T2040	XW-T2060	XW-M2080
1	Frequency	20 kHz
2	Input Voltage	AC 110V/220V±10%V 50/60±10%Hz
3	Power	3000W	4000W	6000W	8000W
4	Operation Interface	4.3-inch / 7-inch Touch Screen
5	Welding Size	Customizable upon request
6	Pneumatic Pressure	0.3-0.6 MPa
7	Control Mode	Time / Energy
8	Wire Cross-sectional Area	Customizable
9	Generator Type	Digital automatic frequency tracking, generator output amplitude adjustable from 5% to 100%
10	Machine Dimensions (mm)	500200400	550280450	600280500	600300550
11	Controller Dimensions (mm)	400350140
12	Weight	55 kg	65 kg	95 kg	100 kg
13	Warranty	One-year warranty, lifetime support

Xiaowei after-sales service policy

One year warranty, one year free spare parts for machine parts damage, lifetime technical support.
Professional engineers available for on-site mechanical repairs worldwide
Operating manuals, operating or maintenance videos
24 Hours email technical support, we will try our best to help customers solve any questions or problems.
We can send our engineers to customer factories to install machines, train workers and repair machines.