Provide high efficiency, precise and low noise ultrasonic cutter
Ultrasonic cutter is a kind of mechanical equipment using ultrasonic vibration energy for cutting, the use of ultrasonic high-frequency vibration generated by the mechanical energy, so that the cutting tool on the surface of the cutting material to produce small vibration and friction, so that the items undergo shear fracture so as to achieve the purpose of cutting.
Xiaowei’s ultrasonic cutting technology solutions mainly use self-excited circuit, digital circuit of two kinds of ultrasonic generators; cutting knife is made of stainless steel and titanium material processing, no matter in the food processing industry or electronic processing industry, you can rest assured that you can use; our sonic cutter is simple to operate, the cutter is fine and smooth, non-stick knife, you can ensure that the cutting object is perfect and beautiful.
We provide customized ultrasonic cutter with both handheld and automatic ultrasonic cutting types. By adjusting the vibration time, vibration amplitude and cutting speed according to your actual needs, we can make the ultrasonic cutting machine match your cutting needs perfectly and adapt to your production process quickly.
Kristen Moore
Widely used ultrasonic cutting machine
In the field of food processing, ultrasonic cutting machine can be used to cut meat, cake, milk candy, etc.,.
In the field of textiles, ultrasonic cutting machine can be used to cut fabrics, fibers and leather, etc.
In the field of medical equipment, for tissue and medical hoses, etc.
In the field of plastic products, it is used to cut plastic pipes and plates, etc.
Advantages of Xiaowei ultrasonic cutter
1. Whether on industrial production lines or in precision manufacturing environments, our ultra sonic cutters provide powerful support for a wide range of material processing with efficiency and precision.
2.Xiaowei’s ultrasonic cutting machine has excellent cutting ability, even those materials that are difficult to deal with by traditional means can be smoothly cut under its action. Its compact size not only saves valuable installation space, but also makes handheld operation easy. Sonic knife also has the ability to connect with automated robotic arms, thus greatly expanding its application in the field of material processing.
3.Whether on food processing lines or in precision manufacturing environments, our ultra sonic cutters provide powerful support for a wide range of material processing with efficiency and precision.
Contact us right away, we manufacture ultrasonic cutters that not only improve productivity, but also ensure the stability and reliability of the quality of the products you produce.
Ultrasonic cake cutting machine
Conventional food cutting is with the help of strong pressure hard to cut open the food, food itself undergoes a greater pressure, the cutting effect is often unsatisfactory, encounter viscous food cutting effect will be greatly reduced. Take cake as an example, conventional cutting is not only easy to destroy the original shape of the cake, so that the cut surface loses its flatness, but also due to the accumulation of cream on the blade, it must be cleaned up frequently, which leads to a significant reduction in cutting efficiency.
In order to improve food cutting output and help food processors improve quality, Xiaowei has been committed to the research and innovation of ultrasonic technology for many years, and has successfully realized the application of ultrasonic technology in the field of food cutting. lUltrasonic cake cutting machine inputs powerful ultrasonic energy into the cutting part of the material through the cutting knife. The powerful ultrasonic energy makes the internal molecular structure of the part loose, the material softens and melts at the same time, and the strength is greatly reduced, and the resistance of the cutting knife becomes smaller, so as to achieve the cutting purpose.
Our ultrasonic cake cutting machine uses ultrasonic vibration applied to the cutting knife to increase cutting speed through low friction resistance, so that the food retains its original shape and the blade does not get covered by the food. We have also developed innovative technology that is missing in the traditional way to ensure the precision and accuracy of ultrasonic food cutting. For sticky foods, frozen foods and other fragile foods such as cakes, candies, gums and dried fruits, butcher stores, etc., ultrasonic food cutting machine is indeed a very effective solution.
The main types of food that can be cut by ultrasonic cake cutter are: sandwich cake, sandwich cake, bread, Swiss roll, cream cake, mousse cake, pizza, sachima, chocolate, cookies, cheese, all kinds of candy and so on.
Kristen Moore
Why use our ultrasonic cake cutting machine
1.High cutting efficiency: It is able to retain the integrity of the cut object to the maximum extent on the basis of ensuring accurate cutting. Our ultrasonic cutter consists of multiple sets of cutting knives, which is suitable for product assembly line use.
2.Multiple cutting types: Frozen products, fragile products, sticky food, products containing cream, etc. can be adapted. After cutting, the incision is delicate, smooth, no deformation, no color stringing, to enhance the appearance of the product.
3.Customized according to demand: Fully automated production line, can provide processing solutions according to customer needs.
Our ultrasonic cutting blades, ultrasonic knives, ultrasonic amplitude bars or ultrasonic generators are increasingly being used in the food industry in food processing machines for ultrasonic cutting, ultrasonic slicing, ultrasonic portioning or ultrasonic dicing of food products, e.g. cheese slicing, pastry cutting, cake portioning, pie slicing, portion slicing, deli dividing, meat slicing, bacon slicing and even frozen food cutting.
High quality ultrasonic food cutting machine
Our Ultrasonic food cutting machine utilizes ultrasonic vibration energy superimposed on conventional blade motion to improve cut quality. In practice, the reciprocating vibration of the cutting knife at ultrasonic frequencies greatly reduces friction between the blade and the product, resulting in a straight, clean cut and uniform product size, shape and density.
Ultrasonic food cutting has a flat cutting surface, which can reduce food loss, is not easy to deform, and can handle fragile and sticky food, and also helps to improve hygiene. Xiaowei found that through the study of ultrasonic-assisted cutting of cheese varieties with different compositions, the vibration of the knife reduces the cutting force and the cutting power, which reduces the product deformation during cutting, improves the cutting quality, and also reduces the product size, shape, and density of cutting. The vibration of the cutter reduces the cutting force and cutting power, thus reducing the deformation of the product during the cutting process and improving the quality of the cut.
Comparison of the effects of ultrasonic cutting and conventional cutting on the cutting of brittle, crumb-prone bread and bread with butter that tends to stick to the knife showed that ultrasonic cutting tool can solve the problems of crumb-prone and knife-sticking that occur during conventional cutting of bread.
Xiaowei's ultrasonic cutting knives have been carefully designed and processed to connect with automated robotic arms to meet the high performance requirements of your food processing.
Kristen Moore
Frequently Asked Questions
Ultrasonic cutting food is to use the cutting edge of the cutting knife will be powerful ultrasonic energy into the cutting part of the material, the part of the strong ultrasonic energy, the internal molecular structure is opened, the material is instantly softened, melted, the strength of the material is greatly reduced, the resistance of the cutting knife becomes smaller, so as to achieve the purpose of cutting.
Ultrasonic cutting machine has the following significant features:
Efficient cutting, keeping the edge flat, precise cutting at any angle, self-cleaning function reduces cleaning time. Ultrasonic cutting does not require sharp edges or a lot of pressure, which will not cause chipping or breakage of the material being cut. At the same time, because the cutting knife is doing ultrasonic vibration, the friction resistance is particularly small, and the cut material is not easy to stick to the blade.
The principle of ultrasonic cutting machine is to use ultrasonic vibration to generate surface vibration and heat energy, which can heat and melt or vibrate the local part of the material to be cut, so as to achieve the purpose of cutting.
An ultrasonic cutter has four main components: the power supply (ultrasonic generator), the converter (which receives electrical energy from the power supply and converts it into high-frequency mechanical vibrations), the amplitude-change lever, and the cutting blade (which can be customized in size).
An ultrasonic cutting knife is a device that utilizes wave energy for cutting and processing without the need for a sharp blade. Traditional cutting is the use of sharp knife edge, pressed on the material being cut, through strong pressure to cut the material. It does not cut well on soft and elastic materials, while it is more difficult to cut on sticky materials.
Kobayashi’s unique EDM wire cutting technology reduces the wear and tear of the cutter while it is in operation, thus increasing its service life. Our ultrasonic cutting knives can last for more than 10 years of operation!
Incidental contact of the cutting head with metal parts such as pallets, belts, or other non-food materials, operating the cutter at too high an amplitude can damage the cutting head.
We program our automated machines properly prior to shipment and provide the proper amplitude lever to extend the life of your ultrasonic cutter. It is recommended that you contact us and provide us with your cutting needs prior to purchase.
With ultrasonic technology, the sharpness of the cutter is not as critical as with a mechanical knife. In fact, many ultrasonic cutting knives are designed with a small flat surface at the tip of the knife to extend the life of the tool and improve performance. The vibratory motion provides more cutting effect than the sharpness of the knife.