Provide Stable And Reliable Ultrasonic Welder
Ultrasonic welding machine, is a special method of joining the same metal or dissimilar metals by utilizing the mechanical vibration energy of ultrasonic frequency. When metal is ultrasonically welded, under static pressure, the mechanical energy is transformed into internal energy, deformation energy and a limited temperature rise. Solid-phase welding occurs when two metallic materials reach a recrystallization temperature.
Xiaowei focus on many years of welding research, research and development of ultrasonic welder can effectively overcome the resistance welding produced by spattering and oxidation and other phenomena, copper, silver, aluminum, nickel and other non-ferrous metals such as thin wire or sheet material for single-point welding, multi-point welding and short strip welding. Moreover, there is no waste and harmful gas precipitation in the welding process, and the resistance of the wire is close to zero, which greatly reduces the safety hazards caused by heat.
We can also provide high-quality ultrasonic welding solutions that can meet the welding needs of SCR leads, fuse pieces, electrical leads, lithium battery electrode, electrode tabs, etc. We are your reliable partner!
Kristen Moore
Advantages of ultrasonic welder
- Welding material does not melt and does not destroy metal properties.
- Good conductivity after welding, very low or near-zero resistivity.
- Low requirements for the surface of the welded metal, oxidized or electroplated can be welded.
- Short welding time, without any flux, gas, solder.
- Welding without sparks, environmental protection and safety.
Necessities for industrial manufacturing - ultrasonic welding machine
① Automobile manufacturing: Ultrasonic metal welding is widely used in the manufacture of automotive parts, such as engine hoods, body structures, chassis components, doors and wheel arches.
[Ultrasonic wire splicer is commonly used in ultrasonic welding of single or multiple strands of copper wires in low-voltage wiring harnesses for automobiles]
② Aerospace industry: Ultrasonic metal welder can be used to manufacture aircraft structural components, including aircraft skins, fuel tanks, wings and vertical tails.
③ Electronic equipment manufacturing: Ultrasonic metal welding equipment is widely used in electronic equipment manufacturing, such as battery cell welding, PCB connector welding and electronic component welding.
④ Medical industry: The application of ultrasonic welding in the medical industry includes the manufacture of medical devices, such as surgical instruments, implants and medical parts.
Our ultrasonic metal welder is lightweight and suitable for non-fixed working environments. It can be used on mobile work surfaces to reduce customer use costs. The machine is easy to operate and highly safe, making it very suitable for small metal welding needs.
Kristen Moore
Customizable Ultrasonic Metal Welding Machines
Xiaowei can customize different ultrasonic metal welding machine, which totally depends on the metal material you want to weld, the form of welding (electric welding or wire harness welding), the welding strength requirement and so on.
Xiaowei provide suitable ultrasonic welding equipment according to different welding requirements and help you to complete the setting of relevant parameters to ensure the quality and stability of welding.
Professional welding head design
The welding head is a key component to achieve ultrasonic metal welding. According to the welding requirements and the characteristics of the metal materials, we will help you choose the appropriate welding head from a professional perspective.
Generally speaking, the shape and material of the welding head should match the metal material to be welded to ensure the effect and stability of welding. In addition, parameters such as the size and frequency of the welding head need to be considered to meet different welding requirements. A suitable welding head can improve the efficiency and quality of ultrasonic metal welding and reduce problems and losses during welding.
Perfect welding time
Before ultrasonic metal welding, you need to set the welding time. Welding time refers to the time that ultrasonic vibration acts on the metal material, which directly affects the quality and strength of the weld. Xiaowei has many years of experience in ultrasonic welding and has a leading position in the domestic welding field. With professional experience and combined with the characteristics of metal materials, we can set the ultrasonic welding process to ensure that the ultrasonic welder you receive has stable performance and high welding quality.
Excellent welding effect
We will conduct quality inspection of ultrasonic welder before delivery, and directly perform welding operation and observe the welding effect. The key points of inspection include the strength of welding point, the quality of welding interface and the appearance after welding.
Xiaowei will conduct multiple professional tests to observe the welding effect and judge whether the welding is successful and whether it meets the welding requirements.
In short, Xiaowei can help you achieve high-quality ultrasonic metal welding based on your welding needs. Even based on our years of R&D experience, you can integrate ultrasonic welding into your production process to improve your production efficiency!
Our ultrasonic metal welding machine can meet the welding of terminals of different thicknesses with copper wires and aluminum wires. The welding effect is stable, there are no gaps or voids, the probability of heating is reduced, and the safety performance of the product is improved.
Kristen Moore
Frequently Asked Questions
Ultrasonic metal welding, also known as ultrasonic welding, it is the use of high-frequency vibration waves transmitted to the surface of the two objects to be welded, under pressure, so that the surface of the two objects rubbing each other to form a fusion between the molecular layers.
There are ultrasonic plastic welding machine on the market specialized in welding plastics, it can complete the connection work in a short time, and the connection quality is high, does not produce plastic slag and other impurities, is environmentally friendly and energy-saving welding equipment.
Ultrasonic welding does not require external heating of the weld article, so there will be no residual stress due to the heat of the specimen, while ultrasonic has a higher welding strength, better stability and tensile strength.
Ultrasonic welding is widely used in electrical appliances, battery manufacturing, automobiles, environmental protection, medical equipment, communications equipment and other industries. Especially in the development and production of lithium batteries and electric vehicle batteries, ultrasonic metal welding has always played an important role.
Ultrasonic metal welding is mainly applicable to the following materials: aluminum, silver, brass, bronze, copper, nickel, gold, platinum and so on. Considering the consistency of the melting point of the metal, metal welding material is recommended to choose the same material as far as possible.
Ultrasonic welding can be mainly categorized into metal welding, plastic welding and so on according to the different welding objects.Xiaowei mainly provides ultrasonic metal welding machine, which has certain technical advantages in the field of battery production, lithium battery lug welding, automobile wiring harness and semiconductor.
Ultrasonic welding does not require melting the surfaces of materials to join them. Instead, it uses mechanical vibrations at ultrasonic frequencies to apply high-frequency vibrations to two metal workpieces that need to be joined, which come into close contact and are pressed together at the top and bottom.
The main components of an ultrasonic welding system include an ultrasonic generator, an ultrasonic transducer, an amplitude change rod, a tool head, a mold, and a frame.