The application of Ultrasonic wire splicing machines is becoming more and more widespread. The ultrasonic wire welder is a precision wire welding system.
The ultrasonic wire splicing machine is ideal for small soldered joints and the lightweight design is perfect for portable applications such as cable harnesses on assembly boards.
The ultrasonic welder machine has a highly intuitive touch screen operation. The ultrasonic wire welder can also be used for pre-production, where jobs, joints, and sequences can be easily defined on the screen or loaded via the data interface.
In addition to the standard limit value monitoring, the user and permission management system helps to ensure the highest level of finished product quality.
| Frequency | 20 kHz Nominal |
| Power | Available in: 2000 W ~5000W |
| Welding Area | Fully automatic splice set-up from 0.5 mm² to 80 mm² and beyond |
| Source Voltage | AC 110/220±10% V 50/60±10% Hz |
| Generator Type | Digital automatic frequency tracking, generator can be adjusted the output amplitude from 5% to 100% |
| Pneumatic Pressure | 0.3-0.6Mpa |
| Size | Controller: 420mm(L) * 380mm(W) *200mm(H) Welder: 510mm(L) *280mm(W) *210mm(H) |
| Weight | Welder : 35~50kg, Controller : 10kg |
| Warranty | One year warranty with lifetime support |
What Are the Benefits of Ultrasonic Wire Splicing?
Ultrasonic wire welding joins parts together by vibrating them against each other. Wire ultrasonic welder machine is an important joining technology used in the manufacture of wire harnesses in many industries.
Environmentally Friendly and Efficient
The wire harness ultrasonic welding machine has a short welding time and requires no preheating or cooling time. No need for flux and other external consumables used in the soldering method.
Precision Quality
High-quality welded joints have better process control and low energy consumption. Precise measurement of pre and post-weld height to create precision quality welded finished products.
Safe and Reliable
The welding process is safe and reliable, equipped with intuitive software on a touch screen interface for user-friendly and simple operation, and durable tools for multiple cycles.
Cost-effective
Because of many factors, such as tooling, energy consumption, and joint quality, the ultrasonic wire welding machine is much more cost-effective in the long run.
The Application of Ultrasonic Wire Splicing Machine
Are ultrasonic wire welding machines widely used?
The answer is Yes, of course.
Ultrasonic welding technology is widely used to produce reliable electrical connections in the industry as well as in a wide range of other areas.
Some of the common wire harness industries that use ultrasonic welding include automotive, aerospace, military, home appliances, and many others. Wire harness ultrasonic welding machines are the future-oriented method for wire and terminal applications.
Ultrasonic metal welding as a joining technology has many different use cases, with wire harness manufacturing being the most common.
● Typical applications include splicing of wires in pre-production and compacting of harnesses or wires on assembly boards.
● Wiring of electric vehicles, motorcycles, and electric cars.
● Soldering of large wires and terminals.
● Soldering of stranded wires and cords, etc
Conclusion
The uniqueness and reliability of ultrasonic wire splice welding bring a number of key advantages. In addition, ultrasonic welding can help you achieve process control and superior weld quality.
The above is only a brief list of some of the applications for ultrasonic wire welding machines. If you are thinking of purchasing an Ultrasonic Wire Splicing Machine, contact XIAOWEI to start your new experience.
